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SNCR

Selective non-catalytic reduction (SNCR) is a method to lessen nitrogen oxide emissions in conventional power plants that burn biomass, waste and coal. The process involves injecting either ammonia or urea into the firebox of the boiler at a location where the flue gas is between 1,400 and 2,000 °F (760 and 1,090 °C) to react with the nitrogen oxides formed in the combustion process. The resulting product of the chemical redox reaction is molecular nitrogen (N2), carbon dioxide (CO2), and water (H2O).

Urea (NH2CONH2) is easier to handle and store than the more dangerous ammonia (NH3). In the process it reacts like ammonia:

NH2CONH2 + H2O -> 2NH3 + CO2

The reduction happens according to (simplified)[1]

4 NO + 4 NH3 + O2 -> 4 N2 + 6 H2O

The reaction mechanism itself involves NH2 radicals that attach to NO and then decompose.

The reaction requires a sufficient reaction time within a certain temperature range, typically 1,400 and 2,000 °F (760 and 1,090 °C), to be effective. At lower temperatures the NO and the ammonia do not react. Ammonia that has not reacted is called ammonia slip and is undesirable, as the ammonia can react with other combustion species, such as sulfur trioxide (SO3), to form ammonium salts.

At temperatures above 1093 °C ammonia decomposes:

4 NH3 + 5 O2 -> 4 NO + 6 H2O

In that case NO is created instead of removed.

A further complication is mixing. In general, more NO will form in the center and less near the walls, as the walls are cooler than the center. Thus, more ammonia must find its way to the center and less near the walls, otherwise NO in the center meets insufficient ammonia for reduction and excess ammonia near the walls slips through.

Though in theory selective non-catalytic reduction can achieve the same efficiency of about 90% as selective catalytic reduction (SCR), these practical constraints of temperature, time, and mixing often lead to worse results in practice. However, selective non-catalytic reduction has an economical advantage over selective catalytic reduction, as the cost of the catalyst is not there.

The SNCR process involves injecting a reagent into the flue gas in the appropriate temperature window. The reagent reacts with NOx to form harmless nitrogen and water. The design, arrangement, and location of the reagent injectors are critical to the performance of the SNCR system. Our advanced technology utilizes variable droplet size control and automatic titling based on furnace temperature, to enhance the NOx reduction performance.

Benefits

  • Low Total Cost of Ownership
  • High-efficiency NOx removal, providing 30%-40% reduction
  • Long life system, extending the burner lifetime
  • Energy efficient
    • Low energy consumption, ranging from 20-40kW
  • Easy to retrofit with minimal downtime

Features

  • No by-products for disposal
  • Controls ammonia slip
  • Reagent storage tanks
  • Pumping and flow control
  • Reagent injection system
  • Boiler control interface and tuning

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